Journal: Nature Communications
Article Title: Confined shear-induced structure discretization enables re-entrant super-repellent metals
doi: 10.1038/s41467-026-77150-7
Figure Lengend Snippet: a The schematic configuration of the cave-trapezoid cutting tool (CTCT). b 2D reduced-order cutting model. The structure discretization comprises three stages: confinement-driven material accumulation ( F f > F r ) (i), shea r -triggered structural discretization ( F f = F r ) (ii), and separation of the resulting units ( F f = F r ) (iii). c Balance-model calculation curve identifying the discrete point. Copper (Cu) was used as the case material for this calculation. ε ’ is the equivalent plastic strain along the cutting direction. For the cutting process of Cu, ε ’ is 32.446 at the discrete point ( F f = F r ). The inset diagram shows ε ’ at discrete points for different groove geometries. S represents the cross-sectional area of the trapezoidal groove in the CTCT. d 3D FEA simulation cutting model illustrating the structure-discretization process, which comprises three stages: accumulation (i), shear (ii), and separation (iii). e The value of effective plastic strain ε ’ at discrete points for various metallic materials. f Comparison of the L y values obtained from the modified 3D simulation and cutting experiments for various metallic materials. The errors represent the standard deviations from at least three independent experiments. g Scanning electron microscope (SEM) images of the top-down view (top) and cross-sectional views (bottom) of a single discrete structure on Cu substrate. The C1 cross-section shows an inverted-trapezoidal profile matching the programmed re-entrant geometry. The C2 cross-section reveals compressed flow within the structure. Scale bar: 10 μm. h , i Transmission electron microscopy (TEM) images of the cross-sectional view of the discrete structure, which show the extrusion-induced grain refinement ( h , image of the C1 cross-section) and grain elongation ( i , image of the C2 cross-section). The scale bars in ( h ) and ( i ) are 2 μm and 500 nm, respectively. The cross-sectional samples for SEM and TEM characterization were prepared using a focused ion beam (FIB). A platinum (Pt) protective layer was deposited on the sample surface to prevent damage during milling. The figure ( h ) is a false-colored image, in which the colors were assigned arbitrarily to distinguish individual grains and have no additional physical significance. j 2D finite element analysis (FEA) model of material flow during CTCT cutting. k Flow velocity depends on rake angle β of cutting tools at the selected position in ( j ). Cu was used as the case material for FEA analysis.
Article Snippet: Discrete structures and tool microstructures were imaged by SEM (SEM, SU3900, Hitachi High-Tech Corporation, Japan) and TEM (TEM, JEM-F200, JEOL, Japan).
Techniques: Shear, Comparison, Modification, Microscopy, Transmission Assay, Electron Microscopy, Platinum, Analysis